B303 · Lean Six Sigma · English & German

Most Lean Six Sigma trainings end with an exam. This one ends with a result.

Learn Lean Six Sigma on a real improvement project from your own job. Every lesson moves your project one step forward, and a Master Black Belt reviews your work at every tollgate.

  • 80 hours
  • 27 DMAIC steps
  • 7×60 min 1:1
  • 5 live Study Halls

What a finished project looks like

OTIF %, weekly · I-chart
Baseline82%
After Control95%
Projected saving€21.6k/mo
Daniel Reed’s OTIF at Meridian Industrial Supply, the case you follow in the course: baseline 78 to 85% (mean 82%), stable at 95% after Control. Weekly points and control limits calculated for this chart from the case figures.
Format
Online, blended with live sessions
Effort
About 80 hours, 3 to 6 h per week
Duration
Typically 3 to 6 months
Coaching
7 × 60 min 1:1 with your coach
Language
English and German
Certificate
Green Belt by SKILLAGILITY
Access
12 months, extended if needed
Next start
Mon, 26 Oct 2026
The problem with most Lean Six Sigma trainings

You learn the tools. Then Monday comes.

Theory without a project

Days in a seminar room, case studies from other companies, and a multiple-choice exam at the end. Your own process never gets touched.

Tools learned, never applied

Hypothesis tests and capability studies feel clear in class. Three weeks later, with your own messy data, nothing looks like the slide.

Nobody to ask

The moment you get stuck is the moment the training is over. So the project stalls, and the certificate goes into a drawer.

B303

This course flips the order: you bring a real problem on day one, and you finish with a completed project, a measurable result and a coach who has seen it through with you.

How learning works here

Learning powered by your own project

Classroom

Your workplace

You learn where the problems are: in your process, with your data, your team and your customers.

Vehicle

Your project

A real improvement project carries you through all five DMAIC phases, from problem statement to control plan.

Support

The course

Short lessons, explainer videos, toolkits, live Study Halls and personal coaching whenever the project needs it.

The SKILLSTER way: Instant application. Lasting success.

What you get

Learning that doesn’t leave you alone

Explainer videos

Every topic comes with a compact video that walks you through the key ideas.

An activity after every concept

Apply it to your project, share your result, discuss with peers or reflect on your learning.

Personal tollgate coaching

At the end of each phase, you review your results 1:1 with your coach before you move on.

Live chat with video

Stuck on your data? Get ad-hoc help via chat, and switch to video and screen sharing when you need it.

5 live Study Halls

No lectures. You bring your questions, and we work through them with extra examples and exercises.

An active community

Share progress, ask questions and learn from other participants working on their own projects.

Toolkit included

Templates, checklists and tool guides you can use in your project right away and keep using afterwards.

Your own pace

Short units fit into a busy working week. Your project sets the rhythm, not a seminar calendar.

Your path

Five steps from first idea to Final Tollgate

  1. Week 0 · free

    Join the Launchpad

    Explore the course and discuss project ideas in a small group of up to 10 people, before you enroll.

  2. Week 1

    Write your project brief

    Describe your project idea on one page, using our template.

  3. Week 2 · 1:1

    Kick off your project

    Turn your brief into a clear scope and goal with your coach. Your sponsor is welcome to join.

  4. Weeks 1–26

    Apply what you learn

    Every DMAIC phase moves your project forward, with each tool applied to your own process and data.

  5. Week 27 · 1:1

    Present your results

    Your Final Tollgate is your practical exam, and the proof of what you have achieved.

Before you start

Is your project a good fit?

Answer five quick questions. If you can say yes to all of them, your project is made for Lean Six Sigma.

Not sure yet? That’s exactly what the free Launchpad is for: together, we look at your idea before you enroll.

  1. 1
    Is there a problem significant enough to be worth solving?No → a different approach fits better
  2. 2
    Is the problem linked to a process?No → a different approach fits better
  3. 3
    Can the process be measured, with data or KPIs?No → a different approach fits better
  4. 4
    Do the process and its output repeat regularly?No → a different approach fits better
  5. 5
    Is the solution still unknown?No → just implement it
Five times yes? It’s a DMAIC project. Your project is a great fit for this course.
Curriculum · aligned with the ASQ Six Sigma Body of Knowledge

27 steps through DMAIC

Each phase ends with a tollgate: you present your results to your coach in a personal 1:1 session, and together you decide when you are ready to move on.

PhaseStepsWeeksWhat you doWhat you have at the end
DefineD1–D61–5Frame the problem, capture the Voice of the Customer, map the process, build the business caseA signed-off project charter
MeasureM1–M86–12Plan data collection, validate your measurement system, set the baseline and process capabilityReliable data and a clear baseline
AnalyzeA1–A513–17Find and verify root causes with Pareto, Fishbone, correlation, regression and hypothesis testsRoot causes proven by data
ImproveI1–I418–21Generate and select solutions, apply Lean tools, pilot and compare against the baselineA tested solution with measured impact
ControlC1–C422–26Sustain the gains with control plans, control charts and standardizationA stable process and a documented result
Final Tollgate—27Present your project and results, with your sponsor invitedYour Lean Six Sigma Green Belt certificate
What you will be able to do

Skills you prove on your own process

Define

Scope a project with a clear problem statement, a SIPOC and a business case your sponsor signs off

Define

Turn the Voice of the Customer into measurable requirements

Measure

Collect reliable data, check your measurement system and calculate process capability

Analyze

Separate the vital few causes from the trivial many with Pareto, Fishbone and hypothesis tests

Analyze

Use correlation and regression to understand what really drives your process

Improve

Generate, evaluate and select solutions with structured tools such as the Pugh Matrix

Improve

Combine Six Sigma with Lean: the 7 Wastes, Theory of Constraints and value stream thinking

Control

Secure your results with control plans, control charts and Poka-Yoke

Business case

Put a price tag on poor quality and show your savings in euros, hours or capacity

For you and your organization

Your Return on Learning

A Green Belt should pay for itself. That is why we measure success on three levels.

Level 1

Output

What you complete

  • Around 80 hours of practice-based learning
  • 6 passed tollgates with personal coaching
  • Your Green Belt certificate by SKILLAGILITY
Level 2

Outcome

What you can do

  • Lead an improvement project using DMAIC
  • Make decisions based on data, not opinions
  • Apply every tool with confidence, already tested in your own job
Level 3

Impact

What your organization gains

  • Hard savings and lower costs of poor quality
  • Higher productivity and freed-up capacity
  • More safety, transparency and motivated teams

Proven, not guessed. A data-based baseline, statistically verified root causes and a before-and-after comparison, secured by a control plan.

Certificate and next steps

A certificate that proves you delivered

Included

Lean Six Sigma Green Belt by SKILLAGILITY

Awarded after your Final Tollgate. It confirms not only what you know, but that you completed a real project.

Standard

ASQ Body of Knowledge

The curriculum follows the ASQ Six Sigma Body of Knowledge. You can also take the ASQ Certified Six Sigma Green Belt exam; registration and fees are handled directly by ASQ.

Next level

Path to Black Belt

Depending on your project’s scope, combine B303 with Value Stream Mapping (B301), Lean Management (B302) and Modern Project Management (T206) to reach Black Belt level.

Stefan Lachmann, Lean Six Sigma Master Black Belt
Your coach

Stefan Lachmann

Lean Six Sigma Master Black Belt · 20+ years in Operational Excellence

Stefan brings more than 20 years of experience in Operational Excellence, training and coaching improvement teams in industry and logistics. In this course he reviews your work personally at every tollgate, so you always know whether your project is on track and what to do next.

  • Master Black Belt
  • MBA · Diplom-Kaufmann
  • ICF-certified Coach (PCC)
  • ICF-certified Team Coach (ACTC)
  • Associate Lecturer, Open University Business School
Compare your options

Classroom quality, without leaving your job

Classroom Green BeltSelf-paced e-learningSKILLAGILITY B303
Time away from workTypically 7 to 10 seminar daysNoneNone. Short units, your own pace
Own projectUsually after the seminar, on your ownRarely requiredBuilt in from day one
Personal coachingLimited during seminar daysNone7 × 60 min 1:1 with a Master Black Belt
Help when you’re stuckUntil the seminar endsForum or emailChat, video and 5 live Study Halls
Certificate based onExam, sometimes plus project reportOnline examYour completed project
Typical price (net)€3,450 to €5,330Low€1,250 founding cohort price

Classroom prices based on published German providers (e.g. DGQ, TÜV Rheinland) as of September 2026. Offers vary; always compare current terms.

Next cohort

Fixed start dates, flexible pace

  • Week 1Course startMon 26 Oct 2026
  • Week 4Study Hall 1: DefineThu 19 Nov 2026
  • Week 11Study Hall 2: MeasureThu 7 Jan 2027
  • Week 16Study Hall 3: AnalyzeThu 11 Feb 2027
  • Week 20Study Hall 4: ImproveThu 11 Mar 2027
  • Week 25Study Hall 5: ControlThu 15 Apr 2027
  • Week 27Final Tollgatefrom 26 Apr 2027
EN
09:30–11:00Asia, India, UK and Europe
DE
11:30–13:00Lunch & Learn in German
EN
18:00–19:30Americas, UK and Europe
Can’t make it? No worries. Every Study Hall runs three times on the same day and is recorded. All times are Berlin time. You book your 1:1 sessions whenever you are ready, and finishing early is fully supported.
Free · 60 minutes · online

Start with a free Launchpad

Not sure yet? Meet us in a small group of up to 10 people before you enroll. No sales pitch, just the course, your questions and your project idea.

  • See how the course and the coaching work
  • Learn what makes a good Green Belt project
  • Discuss your own project idea in the group
  • HR and managers are welcome to join
See dates and book your seat
Everything included

Your complete B303 Lean Six Sigma program

  • Around 80 hours of practice-based online learning in 27 DMAIC steps
  • 7 personal 1:1 sessions of 60 minutes: your Project Kick-off and 6 tollgates
  • 5 live Study Halls in English and German, all recorded
  • Chat support with video and screen sharing when you get stuck
  • 12 months of access to all lessons and SKILLAGILITY toolkits, extended free if your project needs longer
  • Sponsor involvement at your Kick-off and Final Tollgate
  • Lean Six Sigma Green Belt certificate by SKILLAGILITY, based on your completed project
Founding cohort price
€1,250 €2,490

per participant, plus VAT where applicable. Available for our first cohorts only.

Enroll now Not sure yet? Join a free Launchpad first
14-day right of withdrawalInvoice for your companyTeam offers on request
Is this for you?

An honest fit check

This course is for you if

  • You work in operations, logistics, production, quality or services
  • You have a recurring problem that costs time, money or nerves
  • You want to solve it with data instead of opinions
  • You can invest around 3 to 6 hours per week

It is probably not for you if

  • You only want a certificate without doing a project
  • You already know the solution and just need to implement it
  • You are looking for a one-week crash course
Questions

Frequently asked questions

Getting started

Do I need prior knowledge of Lean Six Sigma or statistics?

No. The course starts from the basics and explains every tool step by step. Basic comfort with numbers and Excel is enough.

What is the Launchpad?

A free 60-minute online session for up to 10 people. You get to know the course, learn what makes a good Green Belt project, and discuss project ideas in the group. It's the easiest way to find out if the course is right for you, before you enroll.

Do I need my own project?

Yes, and that's the point. Your project is the vehicle for everything you learn. Before you enroll, you can explore project ideas in a free Launchpad session. In week 2, you shape your project with your coach in a 1:1 Project Kick-off.

What if I don't have a suitable project yet?

Join a Launchpad session anyway. In the group, we look at what makes a good project, and most participants spot suitable candidates in their own work.

Do I need a project idea before the Launchpad?

No. Bring an idea if you have one. If not, the Launchpad will help you find good candidates in your own work.

Can HR or my manager join the Launchpad?

Yes. Decision-makers are welcome to join and see how the course works.

When does the next cohort start?

Check the schedule above for upcoming start dates. We recommend joining a free Launchpad session first, and then booking your place.

Time and pace

How much time should I plan?

The course comprises around 80 hours of practice-based learning, including your project work. Spread over three to six months, that's roughly 3 to 6 hours per week, and much of it is time you'd spend on the improvement work anyway.

How long does the course take?

Most projects take between three and six months, but there is no fixed deadline. Real projects depend on data, people and decisions in your organization, and sometimes that takes longer.

What if I finish earlier?

No problem, that's fully supported. You book your 1:1 tollgate sessions whenever you're ready, so you can move through the phases at your own speed. The 26-week plan only sets the dates for the Study Halls. If you're ahead of the group, simply bring the questions you would have asked in a Study Hall to your next 1:1 session.

What if my project stalls or gets stopped?

It happens, even to experienced Belts: priorities shift, a sponsor changes or a tollgate isn't approved internally. That's not a failure. Together with your coach, you decide whether to pause, adjust the scope or continue with a different project.

How long do I have access?

You have 12 months of access to the course and to all SKILLAGILITY toolkits, including every update. If your project takes longer, we simply extend your access free of charge. That's only fair.

Support

What happens if I get stuck?

You're never on your own: ad-hoc chat support with video and screen sharing, 5 live Study Halls, a 1:1 Project Kick-off, 6 personal tollgate sessions and a community of fellow learners.

Do I have to attend the Study Halls?

No, they're optional, but highly recommended. Each Study Hall runs three times on the same day, in German and in English, so you can pick the session that fits your time zone. All Study Halls are recorded, so you can watch them later if you can't join live.

What happens in the Project Kick-off?

In week 2, you meet your coach for a 60-minute 1:1 session. Based on your project brief from week 1, you agree on scope, goal and key figures. If you have a sponsor, they join you for the final part or the whole session.

Does my manager need to be involved?

It helps, but it's optional. Got a sponsor? They join your Project Kick-off and your Final Tollgate to keep everyone aligned. Learning on your own works just as well.

What language is the course in?

Everything is available in English and German: course materials, videos, toolkits, Study Halls and coaching.

What do I need technically?

A computer with an internet connection and Excel or a comparable spreadsheet tool. A headset and webcam are helpful for coaching sessions. No additional statistics software is required.

Certificate and next steps

What certificate do I receive?

After completing your project and presenting it at the Final Tollgate, you receive the Lean Six Sigma Green Belt certificate by SKILLAGILITY. It confirms not only what you know, but that you delivered a real project.

Is the course aligned with international standards?

Yes. The curriculum follows the ASQ Six Sigma Body of Knowledge. If you'd like an additional external certification, you can take the ASQ Certified Six Sigma Green Belt exam. Registration and fees are handled directly by ASQ.

Can I continue toward Black Belt level?

Yes. This course is part of the SKILLAGILITY learning landscape. Depending on your project's scope, combine it with Value Stream Mapping (B301), Lean Management (B302) and Modern Project Management (T206) to reach Lean Six Sigma Black Belt level.

Price and booking

What does it cost?

As a founding cohort participant, you pay €1,250 instead of the regular price of €2,490, plus VAT where applicable. Coaching, Study Halls, chat support, toolkits and your certificate are all included, with no hidden add-ons. The founding cohort price is available for our first cohorts only.

Is VAT charged?

All prices are net. VAT is added at checkout where required, for example for customers in Germany. For customers outside Germany, VAT may not apply.

Can my employer pay for the course?

Yes. We issue an invoice to your company. And with a real project result, your employer sees a measurable return on their investment.

Do you offer options for teams?

Yes. If you'd like to train several employees, contact us for a tailored offer.

Can I cancel my booking?

We recommend joining a free Launchpad group session before you book. You'll get to know the course, see what makes a good project and discuss your own idea. After booking, you have a 14-day right of withdrawal from the date of purchase. Tip: if you book shortly before your start date, this period also covers your first week in the course and your Project Kick-off.

Bring one problem. Leave with a result.

The founding cohort starts on Monday, 26 October 2026. Start with a free Launchpad, or enroll directly at the founding cohort price.

Free Launchpad · up to 10 people · 60 minutes

Book your Launchpad

Pick a date that suits you. You’ll receive the online link by email.