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Lean Six Sigma Essentials

  • DMAIC Roadmap
  • System Interaction Map

01 DEFINE

  • VOC Translation Matrix
  • CTQ-Tree
  • Kano Model
  • Is/Is-Not Method
  • SMART Goals
  • SIPOC
  • In/Out-Frame
  • Stakeholder Matrix
  • Cost of Poor Quality (COPQ)
  • DMAIC Milestone Plan
  • Project Charter
  • Define Tollgate Checklist

02 MEASURE

  • Parking Lot
  • Detailed Flowchart
  • Swimlane Diagram
  • Y=f(X) Cascade
  • Data Collection Plan
  • Sample Size
  • Measurement System Analysis
  • Chart Selection Guide
  • Brown Paper Approach
  • Baseline & Sigma Level
  • Measure Tollgate Checklist

03 ANALYZE

  • Fishbone Diagram
  • 5S Quick Wins
  • Spaghetti Diagram
  • Work Sampling (MMA)
  • Yamazumi Chart
  • Scatter Plot & Correlation
  • 5 Whys
  • Affinity Diagram
  • Pareto Analysis
  • Interrelationship Diagraph
  • FMEA
  • Hypothesis Test Selector
  • Analyze Tollgate Checklist

04 IMPROVE

  • 7 Wastes (TIMWOOD)
  • Standard Operating Procedure (SOP)
  • Poka-Yoke
  • SMED (Quick Changeover)
  • Kanban (2-Bin System)
  • Brainwriting 6-3-5
  • SCAMPER
  • Pick Chart
  • Pugh Matrix
  • Pilot Plan
  • Rollout Plan
  • Improve Tollgate Checklist

05 CONTROL

  • Control Plan
  • Control Chart (SPC)
  • Visual Controls
  • Kamishibai
  • OEE & TPM
  • Handover Checklist
  • After Action Review
  • Final Tollgate Checklist
View Categories
  • Home
  • Resources
  • B303 Lean Six Sigma
  • 02 MEASURE
  • Sample Size

Sample Size

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How much data is enough? The sampleA subset of the population that you actually collect and analyze, ideally representative of the whole. Click term for full definition size formula gives you a clear answer, so you collect neither too little nor too much. Watch the short video, then work with the toolkit PDF: it explains the method, shows a worked example and gives you a blank template to fill in.

Tool video

The short tool video will appear here.

Sample Size in short

  1. Choose the confidence level. 95 % is the usual standard. Then Z = 1.96.
  2. Set the margin of errorYour desired precision — the maximum acceptable distance between your sample result and the true population value. Click term for full definition. How close must the result be? For example ± 5 percentage points.
  3. Estimate p. Use an earlier rate if you have one, otherwise 0.5 for the safe maximum.
  4. Calculate n and round up. Put the numbers into the formula and always round up.
  5. Plan a random sample. Spread the sample over days, shifts and products so it represents the whole.

Key points

  • More certainty or precisionHow much variation exists when the same item is measured multiple times. Click term for full definition needs more data.
  • 95 % confidence: Z = 1.96.
  • Unknown share: use p = 0.5.
  • The sample must be random and representative.

Related tools: Data Collection Plan · Baseline & Sigma Level

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