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Lean Six Sigma Essentials

  • DMAIC Roadmap
  • System Interaction Map

01 DEFINE

  • VOC Translation Matrix
  • CTQ-Tree
  • Kano Model
  • Is/Is-Not Method
  • SMART Goals
  • SIPOC
  • In/Out-Frame
  • Stakeholder Matrix
  • Cost of Poor Quality (COPQ)
  • DMAIC Milestone Plan
  • Project Charter
  • Define Tollgate Checklist

02 MEASURE

  • Parking Lot
  • Detailed Flowchart
  • Swimlane Diagram
  • Y=f(X) Cascade
  • Data Collection Plan
  • Sample Size
  • Measurement System Analysis
  • Chart Selection Guide
  • Brown Paper Approach
  • Baseline & Sigma Level
  • Measure Tollgate Checklist

03 ANALYZE

  • Fishbone Diagram
  • 5S Quick Wins
  • Spaghetti Diagram
  • Work Sampling (MMA)
  • Yamazumi Chart
  • Scatter Plot & Correlation
  • 5 Whys
  • Affinity Diagram
  • Pareto Analysis
  • Interrelationship Diagraph
  • FMEA
  • Hypothesis Test Selector
  • Analyze Tollgate Checklist

04 IMPROVE

  • 7 Wastes (TIMWOOD)
  • Standard Operating Procedure (SOP)
  • Poka-Yoke
  • SMED (Quick Changeover)
  • Kanban (2-Bin System)
  • Brainwriting 6-3-5
  • SCAMPER
  • Pick Chart
  • Pugh Matrix
  • Pilot Plan
  • Rollout Plan
  • Improve Tollgate Checklist

05 CONTROL

  • Control Plan
  • Control Chart (SPC)
  • Visual Controls
  • Kamishibai
  • OEE & TPM
  • Handover Checklist
  • After Action Review
  • Final Tollgate Checklist
View Categories
  • Home
  • Resources
  • B303 Lean Six Sigma
  • 02 MEASURE
  • Detailed Flowchart

Detailed Flowchart

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You cannot improve what you cannot see. A Detailed FlowchartA granular map of a narrow process segment, using standard symbols (Oval, Rectangle, Diamond). Also known as: Process Map. Click term for full definition puts every step, decision and delay of a troubled process section on one page. Watch the short video, then work with the toolkit PDF: it explains the method, shows a worked example and gives you a blank template to fill in.

Tool video

The short tool video will appear here.

Detailed Flowchart in short

  1. Go to the GembaJapanese for "the actual place"; going to directly observe a process rather than relying on documents or memory. Click term for full definition. Watch the process where it happens. Don’t rely on old documents or memory.
  2. Write the story. Walk it a second time and list every step as a plain sentence.
  3. Set the boundaries. Draw start and end ovals that match your projectA unique, temporary endeavor with a defined goal that is important, urgent or complex enough to need its own organization outside the normal line organization. Click term for full definition scope.
  4. Draw steps and decisions. Rectangles for activities, diamonds with two or more exits for decisions.
  5. Verify and challenge. Walk the process again, fix the map, and ask: is every step needed?

Key points

  • Map one narrow section in full detail.
  • Oval, rectangle, diamond, and a D for delays.
  • Observe first, then draw.
  • Verify the map where the work happens.

Related tools: Swimlane Diagram · SIPOC · Brown Paper Approach

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