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Lean Six Sigma Essentials

  • DMAIC Roadmap
  • System Interaction Map

01 DEFINE

  • VOC Translation Matrix
  • CTQ-Tree
  • Kano Model
  • Is/Is-Not Method
  • SMART Goals
  • SIPOC
  • In/Out-Frame
  • Stakeholder Matrix
  • Cost of Poor Quality (COPQ)
  • DMAIC Milestone Plan
  • Project Charter
  • Define Tollgate Checklist

02 MEASURE

  • Parking Lot
  • Detailed Flowchart
  • Swimlane Diagram
  • Y=f(X) Cascade
  • Data Collection Plan
  • Sample Size
  • Measurement System Analysis
  • Chart Selection Guide
  • Brown Paper Approach
  • Baseline & Sigma Level
  • Measure Tollgate Checklist

03 ANALYZE

  • Fishbone Diagram
  • 5S Quick Wins
  • Spaghetti Diagram
  • Work Sampling (MMA)
  • Yamazumi Chart
  • Scatter Plot & Correlation
  • 5 Whys
  • Affinity Diagram
  • Pareto Analysis
  • Interrelationship Diagraph
  • FMEA
  • Hypothesis Test Selector
  • Analyze Tollgate Checklist

04 IMPROVE

  • 7 Wastes (TIMWOOD)
  • Standard Operating Procedure (SOP)
  • Poka-Yoke
  • SMED (Quick Changeover)
  • Kanban (2-Bin System)
  • Brainwriting 6-3-5
  • SCAMPER
  • Pick Chart
  • Pugh Matrix
  • Pilot Plan
  • Rollout Plan
  • Improve Tollgate Checklist

05 CONTROL

  • Control Plan
  • Control Chart (SPC)
  • Visual Controls
  • Kamishibai
  • OEE & TPM
  • Handover Checklist
  • After Action Review
  • Final Tollgate Checklist
View Categories
  • Home
  • Resources
  • B303 Lean Six Sigma
  • 02 MEASURE
  • Brown Paper Approach

Brown Paper Approach

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Your data tells you how big the problem is, your map tells you where the steps are. The Brown Paper ApproachA low-tech, collaborative method of overlaying data (via colored sticky notes) onto a large physical or digital process map. Click term for full definition puts both on one wall, so the whole team sees where the problem lives. Watch the short video, then work with the toolkit PDF: it explains the method, shows a worked example and gives you a blank template to fill in.

Tool video

The short tool video will appear here.

Brown Paper Approach in short

  1. Set up the wall. Brown paper, a whiteboard or a digital board, big enough for everyone to read.
  2. Put up the map. Recreate your current-state map, step by step.
  3. Add time data. Green notes: cycle time and waiting time, next to the steps and between them.
  4. Add quality data. Red notes: defect rates and rework, on the step where the error starts.
  5. Step back and agree. Where is the most red, where the longest wait? Agree on the hot spots together.

Key points

  • Map and data on one wall.
  • Green notes for time, red notes for quality.
  • Hot spots show where Analyze starts.
  • Keep the wall as your War RoomA dedicated, highly visual space — physical or virtual — that serves as the central hub for the project team, combining data, process maps, and findings in one place. Click term for full definition.

Related tools: Swimlane Diagram · Chart Selection Guide · Detailed Flowchart

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