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Lean Six Sigma Essentials

  • DMAIC Roadmap
  • System Interaction Map

01 DEFINE

  • VOC Translation Matrix
  • CTQ-Tree
  • Kano Model
  • Is/Is-Not Method
  • SMART Goals
  • SIPOC
  • In/Out-Frame
  • Stakeholder Matrix
  • Cost of Poor Quality (COPQ)
  • DMAIC Milestone Plan
  • Project Charter
  • Define Tollgate Checklist

02 MEASURE

  • Parking Lot
  • Detailed Flowchart
  • Swimlane Diagram
  • Y=f(X) Cascade
  • Data Collection Plan
  • Sample Size
  • Measurement System Analysis
  • Chart Selection Guide
  • Brown Paper Approach
  • Baseline & Sigma Level
  • Measure Tollgate Checklist

03 ANALYZE

  • Fishbone Diagram
  • 5S Quick Wins
  • Spaghetti Diagram
  • Work Sampling (MMA)
  • Yamazumi Chart
  • Scatter Plot & Correlation
  • 5 Whys
  • Affinity Diagram
  • Pareto Analysis
  • Interrelationship Diagraph
  • FMEA
  • Hypothesis Test Selector
  • Analyze Tollgate Checklist

04 IMPROVE

  • 7 Wastes (TIMWOOD)
  • Standard Operating Procedure (SOP)
  • Poka-Yoke
  • SMED (Quick Changeover)
  • Kanban (2-Bin System)
  • Brainwriting 6-3-5
  • SCAMPER
  • Pick Chart
  • Pugh Matrix
  • Pilot Plan
  • Rollout Plan
  • Improve Tollgate Checklist

05 CONTROL

  • Control Plan
  • Control Chart (SPC)
  • Visual Controls
  • Kamishibai
  • OEE & TPM
  • Handover Checklist
  • After Action Review
  • Final Tollgate Checklist
View Categories
  • Home
  • Resources
  • B303 Lean Six Sigma
  • 04 IMPROVE
  • Pugh Matrix

Pugh Matrix

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When several good ideas compete, opinions get loud. The Pugh Matrix makes the choice transparent, and easy to explain to your sponsor. Watch the short video, then work with the toolkit PDF: it explains the method, shows a worked example and gives you a blank template to fill in.

Tool video

The short tool video will appear here.

Pugh Matrix in short

  1. List the contenders. Two to five strong ideas from the Pick Chart.
  2. Agree on criteria. Impact on the root causeThe fundamental, underlying reason a problem occurs, as distinct from its symptoms. If you remove the root cause, the problem does not come back. Click term for full definition, cost, speed, sustainability, risk.
  3. Weight the criteria. Usually 1 to 3. Impact on the root cause gets the highest weight.
  4. Score each idea. 1 = poor, 5 = excellent. For cost: 5 = cheapest.
  5. Multiply and add. Score × weight, summed per idea. Check whether the winner makes sense.

Key points

  • Compare strong ideas objectively.
  • Weight before you score.
  • 5 is always best, also for cost.
  • The total starts the decision, it does not replace it.

Related tools: Pick Chart · Pilot Plan

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