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Lean Six Sigma Essentials

  • DMAIC Roadmap
  • System Interaction Map

01 DEFINE

  • VOC Translation Matrix
  • CTQ-Tree
  • Kano Model
  • Is/Is-Not Method
  • SMART Goals
  • SIPOC
  • In/Out-Frame
  • Stakeholder Matrix
  • Cost of Poor Quality (COPQ)
  • DMAIC Milestone Plan
  • Project Charter
  • Define Tollgate Checklist

02 MEASURE

  • Parking Lot
  • Detailed Flowchart
  • Swimlane Diagram
  • Y=f(X) Cascade
  • Data Collection Plan
  • Sample Size
  • Measurement System Analysis
  • Chart Selection Guide
  • Brown Paper Approach
  • Baseline & Sigma Level
  • Measure Tollgate Checklist

03 ANALYZE

  • Fishbone Diagram
  • 5S Quick Wins
  • Spaghetti Diagram
  • Work Sampling (MMA)
  • Yamazumi Chart
  • Scatter Plot & Correlation
  • 5 Whys
  • Affinity Diagram
  • Pareto Analysis
  • Interrelationship Diagraph
  • FMEA
  • Hypothesis Test Selector
  • Analyze Tollgate Checklist

04 IMPROVE

  • 7 Wastes (TIMWOOD)
  • Standard Operating Procedure (SOP)
  • Poka-Yoke
  • SMED (Quick Changeover)
  • Kanban (2-Bin System)
  • Brainwriting 6-3-5
  • SCAMPER
  • Pick Chart
  • Pugh Matrix
  • Pilot Plan
  • Rollout Plan
  • Improve Tollgate Checklist

05 CONTROL

  • Control Plan
  • Control Chart (SPC)
  • Visual Controls
  • Kamishibai
  • OEE & TPM
  • Handover Checklist
  • After Action Review
  • Final Tollgate Checklist
View Categories
  • Home
  • Resources
  • B303 Lean Six Sigma
  • 05 CONTROL
  • Final Tollgate Checklist

Final Tollgate Checklist

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The last checkpoint of your DMAICThe structured problem-solving model behind Six Sigma: Define, Measure, Analyze, Improve, Control. DMAIC is used to improve processes that already exist. Click term for full definition journey. Use this checklist to turn everything you built into one project you can be proud of, and defend. Watch the short video, then work with the toolkit PDF: it explains the method, shows a worked example and gives you a blank template to fill in.

Tool video

The short tool video will appear here.

Final Tollgate Checklist in short

  1. Go through the checklist. Tick a phase only if you have the concrete documents.
  2. Close the gaps. Go back to the matching topic for every open point.
  3. Build one storyline. From the problem to the sustained result: one project, told through data.
  4. Assemble the portfolio. Charter, map, DCP, root causeThe fundamental, underlying reason a problem occurs, as distinct from its symptoms. If you remove the root cause, the problem does not come back. Click term for full definition evidence, pilotA limited, controlled launch of a solution in a small part of the process, to validate real-world performance before full rollout. Click term for full definition results, Control PlanA living document defining what's controlled, how it's measured, its boundaries, and the reaction plan if it goes out of control. Click term for full definition, AAR.
  5. Present and defend. Walk your coach through it like a Green BeltA Lean Six Sigma practitioner trained and certified to lead improvement projects. Click term for full definition project defense.

Key points

  • Five checks, one per phase.
  • Close gaps before you submit.
  • One project, one storyline.
  • Your portfolio is your evidence.

Related tools: After Action Review · Improve Tollgate Checklist · Project Charter

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